B.   Second generation "Cane Complex" technologies-
	Basis- 160 days of working in a year
	OPTIONS	2,500 TCD	5,000 TCD	10,000 TCD	Technology status
1	Recovery of 7.5% Sugar from Primary juice	30,000 tons (Value Rs.45 crores)	60,000 tons (Value Rs. 90 crores)	1,20,000 tons (Value Rs.180 crores)	Technology is available in India
2	Recovery of Ethanol from Secondary juice & also from the molasses of Primary juice OR	120 - 130 lakh of Ethanol a year (Value Rs. 25-28 crores)	240 - 2600 lakh of Ethanol a year (Value Rs. 50-56 crores)	480 - 520 lakh of Ethanol a year (Value Rs. 100-112 crores)	Technology is available in India.However, technology for 95% overall recovery is available from Europe.
	- L-Lysine  (L-60)from the mix of Secondary juice & molasses of Primary juice OR	20,000 tons a year (Value Rs. 80 crores)	20,000 tons a year (Value Rs. 80 crores)	20,000 tons a year (Value Rs. 80 crores)	Basic Engineering & licensing from Europe.Detailed Engineering from China.
	- MSG(Mono Sodium Glutamate) from the mix of Secondary juice & molasses of Primary juice (or from molasses only) OR	30,000 tons a year (Value Rs.150 crores)	30,000 tons a year (Value Rs.150 crores)	30,000 tons a year (Value Rs.150 crores)	Basic Engineering & licensing from Europe.Detailed Engineering from China.
	- Fresh yeast from the mix of Secondary juice & molasses of Primary juice (or from molasses only) OR	10,000 tons a year (Value Rs.30 crores)	10,000 tons a year (Value Rs.30 crores)	10,000 tons a year (Value Rs.30 crores)	Basic Engineering & licensing from Europe.Detailed Engineering from China.
	- Citric acid  from the mix of Secondary juice & molasses of Primary juice	44,000 tons (Estimated top-leaves) (No value)	88,000 tons (Estimated top-leaves) (No value)	1,76,000 tons (Estimated top-leaves) (No value)	-
3.	Co2, a by-product of Alcohol is used to make new generation Bio-degradable Plastic i.e., Poly Ethylene Carbonate (PEC) presently selling @ Rs. 180 per kg( Note: Ethylene can be procured from the Naphtha Cracking Units or converted from Ethanol, with 58% recovery. Carbon di-oxide is recovered from the Ethanol plants to the extent of 800 grams per litre of Ethanol produced) OR	13,500 tons of Ethylene is reacted with 11,500 tons of Co2 to produce 25,000 tons of PEC (Value Rs. 150 crores, based on the price of only Rs. 60 per kg)	27,000 tons of Ethylene is reacted with 23,000 tons of Co2 to produce 50,000 tons of PEC (Value Rs. 300 crores, based on the price of only Rs. 60 per kg)	54,000 tons of Ethylene is reacted with 46,000 tons of Co2 to produce 1,00,000 tons of PEC (Value Rs. 600 crores, based on the price of only Rs. 60 per kg)	The first Pilot plant of 5,000 tons of PEC per annum has been built successfully in China. The capacity is being scaled up now
	-Dehydration of Ethanol into Ethylene and conversion of Ethylene into a host of downstream petro-chemicals, intermediaries, polymers & commodity plastics like Polyethylene, HDPE, LDPE, PVC, Sterene, Polystyrene, ABS, VAM, EO/EG, MEG, N-Butanol, 2 Ethyl Hexonal, Ethylene Di-chloride etc. which are used in commodity plastics, synthetic rubbers, tyres & tubes, polyester staple fibers, polyester filament yarns, polyurethane foams, wire enamelling, chemical intermediates, plasticizers, emulsifiers, solvents, explosives, textiles, printing inks & dyes, polyester resins, paper coatings, perfumes, pesticides etc.  from the mix of Secondary juice & molasses of Primary juice	20,000 - 50,000 tons a year. (Value Rs.100-250 crores)	30,000 - 75,000 tons a year. (Value Rs.150-375 crores)	50,000 - 1,00,000 tons a year. (Value Rs.250-500 crores)	For conversion of Ethanol into Ethylene, the technology is available in India. For further downstream products, technology from Europe & detailedEngineering from China
4	- MDF from bagasse (since power generation is restricted, more bagasse is available) OR	40,000 cubic meters of MDF per year (Value Rs.45 crores)	80,000 cubic meters of MDF per year (Value Rs.90 crores)	1,20,000 cubic meters of MDF per year (Value Rs.135 crores)	Proven technology available from china & Europe.
	- Particleboard from bagasse OR	50,000 cubic meters of Particleboard per year (Value Rs.42 crores)	80,000 cubic meters of Particleboard per year (Value Rs.67 crores)	1,50,000 cubic meters of Particleboard per year (Value Rs.126 crores)	Proven technology available from china & Europe.
	- CTMP (Chemi - thermo mechanical pulp) from bagasse,combined with Tissue paper or Craft paper or Newsprint project OR	45,000 tons of CTMP per year with 12,000 tons of Tissue paper per year or 75,000 tons of multi-layer Craft paper per year or 75,000 tons of Newsprint per year (Value Rs. 405 crores)	90,000 tons of CTMP per year with 12,000 tons of Tissue paper per year or 75,000 tons of multi-layer Craft paper per year or 75,000 tons of Newsprint per year(Value Rs. 450 crores)	1,80,000 tons of CTMP per year with 12,000 tons of Tissue paper per year or 75,000 tons of multi-layer Craft paper per year or 75,000 tons of Newsprint per year (Value Rs. 540 crores)	Proven technology available from china & Europe.
5.	- Xylitol (Low calorie sugar)from bagasse OR	10,000-15,000 tons per year (Value Rs.100-150 crores)	10,000-15,000 tons per year (Value Rs.100-150 crores)	10,000-15,000 tons per year (Value Rs.100-150 crores)	Technology for Xylitol from Corn cob is available & the first Pilot plant from bagasse is being set up in China
6.	- Furfuralfrom bagasse pith OR	3,000 tons per year (Value Rs.10 crores)	3,000 tons per year (Value Rs.10 crores)	3,000 tons per year (Value Rs.10 crores)	Technology for Furfural from Corn cob is available in China
7.	- Recovery of wax,vitamin D2and mineral supplements for animal feeding from Press mud OR	500 tons of vegetable wax per year, 10 tons of vitamin D2 per year & 4,000 tons of mineral supplements per year (Value Rs. 8 crores)	1,000 tons of vegetable wax per year, 20 tons of vitamin D2 per year & 8,000 tons of mineral supplements per year (Value Rs. 16 crores)	2,000 tons of vegetable wax per year, 40 tons of vitamin D2 per year & 16,000 tons of mineral supplements per year (Value Rs. 32 crores)	The technology has been successful in the laboratory level and a Pilot plant needs to be set up to familiarize the process
8.	- Dried green fodder from Sugarcane top leaves OR	12,000 tons of Dried top leaves (Value Rs.6 crores)	24,000 tons of Dried top leaves (Value Rs.12 crores)	48,000 tons per year (Value Rs.24 crores)	Technology for cutting & drying can be adopted from Particleboard or MDF plants. Cuba is already exporting this green fodder to Japan
9.	- Bagasse Drier to dry bagasse from 50% to 40% moisture,using waste heat from the chimney & saving 10% of bagasse,which can be used for MDF / Particleboard / Co-generation OR	Saving of 12,000 tons of bagasse,valued at Rs.1.20 crores	Saving of 24,000 tons of bagasse,valued at Rs.2.40 crores	Saving of 48,000 tons of bagasse,valued at Rs.4.80 crores	Technology is available from China, based on Particleboard / MDF Driers.
10.	- Co-generation of power & steam from the remaining bagasse; from the remaining pith & from baled sugarcane trash, the calorie value of which is equal to bagasse OR	Co-generation is restricted to captive requirement of steam & power. No exportable surplus. (No extra earnings)	Co-generation is restricted to captive requirement of steam & power. No exportable surplus.( No extra earnings)	Co-generation is restricted to captive requirement of steam & power. No exportable surplus. ( No extra earnings)	Balers for lifting & compressing sugar cane trash are already working in India. Boilers and combustion chambers are to be suitably modified to enable the burning of trash with higher sand & silica. The technology is available in China
	Total investment with optimum mix of the above projects	Rs. 200 - 250 crores	Rs. 350 - 450 crores	Rs. 500 - 750 crores
	Turnover per year	Rs. 200 - 250 crores	Rs. 400 - 500 crores	Rs. 800 - 1,000 crores
	Pay-back period	5 years	4 years	3 years

For more details,please contact- GoodRich MAGMA Industrial Technologies Limited No.704, 4th 'A' Cross, HRBR Layout Ist Block, Kalyan Nagar, Bangalore-560 043, Karnataka, India. Ph: 0091-80-41138200 Email: [email protected] / [email protected] Website: www.goodrichmagma.com / www.goodrichsugar.com