Goodrich SUGAR & CHEMICAL COMPLEX LIMITED
OFFERS
MELAMINE COATING PLANT &
SHORT CYCLE LAMINATING PLANT
WITH A CAPACITY OF 10 MILLION SQ.FT.PER YEAR
TO LAMINATE MELAMINE PAPER
ON MDF/ PARTICLE BOARDS

Laminating is the second process on base materials such as MDF, Particleboard & Plywood. It is suitable for producing melamine impregnating paper, decorative paper, PVC film & sliced veneer by wetting & drying processes.


In recent years, many kinds of lamination boards have been developed in worldwide markets. Based on its special advantages such as elegant appearance, high intensity, durability & water proof character, it is widely used as material for decorative wall, ceiling, furniture, cabinets, flooring & buildings.

  

Goodrich offers short cycle laminating Plants from their Principals in China. The production line is suitable for laminating raw board with 8 x 4 size or even 8 x 6 size.

The production line of Short cycle laminating Plant is automatically controlled by PLC system, so that the reliability and flexibility of production line are greatly improved.

Thermal heat oil is recommended to be used as the heating medium than steam, as the temperature tolerance of heat platen is controlled within + 2oC automatically & the use of thermal oil enables constant pressure & saves energy.

PHOTOGRAPHS OF SHORT CYCLE LAMINATING PLANTS


 
  
 
  

TECHNICAL FLOW CHART FOR 4'X8' PRODUCTION LINE OF SHORT CYCLE LAMINATION-

MAIN ECONOMIC & TECHNICAL DATA OF THE PLANT

Size of the Board
1,220x2,440 mm (4 ftx 8 ft)
Daily effective working time
22.5 hoursr
Installed Power
75 KW (excluding thermal oil heating system)
Heat consumption of hot press
2,00,000 kcal/hour>
Water consumption (cooling tower)
15 m3/hour
Compressed air
0.6 m3/minute at 6 bar pressure
Required exhaust capacity for De-dusting the raw board by the brushing machine
3,800 m3/hours
Board thickness range
8 mm to 30 mm
Hot platen size
1,400x2,600 mm
Daylight of opening
300 mm
Specific pressure into an area of 1,220 mm x 2,440 mm
4 Mpa
Loading system
Tray-belt loading system
Charging time
20 seconds
Pressing time
50 seconds
Pressless curing
5 seconds
Total cycle for pressing
75 seconds
Press capacity
48 pressings/hour
Total manpower requirement per shift
(Excluding Production Manager,Laboratory,Maintenance staff & Dispatch staff)
7
Output per year
1.22 x 2.44 x 48 x 22.5 x 280 = 9,00,000 m2/year
9,00,000 x 11.11=10 million sq.ft/year.

LIST OF EQUIPMENTS-

01.
Automatic board pushing device
1
02.
Hydraulically lifting platform
2
03.
Raw board brushing machine
1
04.
Board centering conveyor
1
05.
Movable paper magazine
1
06.
Disk conveyor
1
07.
Loading machine
1
08.
Short-cycle laminating hot press
1
09.
Hydraulic system for hot press
1
10.
Unloading machine
1
11.
Roller type board unloading conveyor
1
12.
Electric control system
1

RAW MATERIALS

1. Raw MDF & Particleboards conforming to the country - specific standards; &

2. Melamine resin treated papers consisting of the base paper made of pure cellulose with a weight range between 80 & 140 grams/m2. They are impregnated with resin mixture consisting of melamine, urea, formalin, phosphoric & formic acids, sodium hydroxide solution, wetting agents & similar substances.

Note:In case the customers prefer to import melamine coated base paper & carry out melamine impregnation in-house, a separate horizontal impregnation line for melamine should be installed.

For more details, please contact

Goodrich Sugar & Chemical Complex Limited

No. 16, 2nd Main, 2nd Cross,

AECS Layout 3rd Stage,

Sanjaynagar, Bangalore 560 094,

Karnataka, India.
Ph: 0091 - 80 23411400

Fax: 0091 - 80 23410388

Email: rao@goodrichsugar.com

Website: www.goodrichsugar.com

  


BACK
2006 GoodRich Sugar 
This site is best viewed in Internet Explorer 4.0+ at 800 X 600 resolution