Goodrich SUGAR & CHEMICAL COMPLEX LIMITED
OFFERS
HPL (High Pressure Laminate)
PRODUCTION LINE FROM CHINA

A view of Double Impregnating Line

  

Another view of Double horizontal Impregnating Line


Hot press for HPL with loader & unloader

  

Back Sander


Longitudinal & Transversal Trimmimg machines with higher speed

  

Testing press


Another view of Sander for HPL

  

A view of loader for HPL


Another view of Press line for HPL

  

Another view of lengthwise and crosswise saw

INTRODUCTION -

The HPL Boards have smooth & clean surface and have many characteristics such as hardness, wearing-resistance, heat-resistance, burning-resistance & corrosion proof, water, acid & alkali proof etc. They are good durable decorative materials with vivid aesthetic colour & luster, various patterns, wearing well & easy use.

HPL Boards (generally called fire-resistant boards) are mainly used in theatres, ballrooms, hotels, train, ship, kitchen rooms etc. where the product has to be fire-resistant.

The main equipments offered for HPL Production line from China are as under- -

No.
Name
Main data
UnitQuantity
1Single impregnating production lineHorizontal / four sectionsSet1
2Double impregnating production lineHorizontal / four sectionsSet1
3Hot press with loader & unloader2800 Tons / 15 openingsSet1
4Longitudinal & Transversal trimming machines with high speedHigher precisionSet1
5Back-sander Set1
6Covering film machine Set1
7Stainless steel press platesChemically itched plates, mirror finish platesPiece~200
8Testing press100 TonSet1

List of equipments for Double Horizontal Impregnation Line

Sl.No
Name
Unit
Quantity
Power
1
Unwinder
Set
1
3 KW
2
Splice machine
Set
1
3 KW
3
Impregnating machine
Set
2
12 KW
4
Air flotation dryer
Section
5
5x5.5 KW
5
Temperature auto-controller
Set
1
-
6
Cooling device
Set
2
5 KW
7
Web aligner
Set
1
 
8
Pull roller
Set
1
3 KW
9
Pull cooling water device
Set
1
 
10
Cutter
Set
1
3 KW
11
Conveyor
Set
1
0.75 KW
12
Stacking device
Set
1
1.5 KW

Tehnical Data of Double Hoeizontal Impregnating Line
1
Impregnating Width
-
960 - 1400 mm
2
Impregnating Resin
-
Melamine resin,Urea resin
3
Product
-
Decorative paper,Overlay paper
4
Mechanical speed
-
0 - 40 meters/minute
5
Drying temperature
-
100 - 1500C
6
Electric power
-
380V 50HZ
(Total power 60 KW)
7
Steam
-
16 kg/cm
8
Compressed air
-
0.6 mpa
9
Overall dimensions(LxWxH)
-
47160 x 2940 x 3500 mm
10
Flexibility
-
Successfully achieving first Urea,second melamine and inner urea & outer melamine

Production process for Double Horizontal Impregnating Line

1. The raw papers pass through the unwinder, the S conveyor rollers, and breathing rollers into coating rollers.

2. After first impregnation, the paper will be pulled out from the first air flotation dryer,then pass through the second coating machine and second drying section for drying again.

3. Then the paper will pass through the web aligner and pull rollers, and will be conveyed onto the stacking, after cut by paper cutter.

Special Characteristics of Double Horizontal Impregnating line

1. The first and second impregnating machine both apply single-sided coating & the resin pick-up can be precisely controlled. Even the oiled paper and the uneven weight paper can be coated evenly.

2.  Variety: decorative paper, overlaying paper, wear-resistant paper.

3.  Technology: the impregnated paper has four resin films. Can use , , urea resin coating technologies, according to actual demands.

4. Frequency converter, non-stop speed-regulating.

5. Working speed: 15-25 m/min.

6. The two air flotation dryers-both use the same heat source (steam or thermal oil).

7.  The electric control system is operated by PLC. The operation is direct and reliable.

8. The paper tension can be automatically adjusted; the paper length can be set according to actual demands. The number of paper is automatically counted.

9. The electric control parts are imported, which are accurate, reliable and durable.

Impregnating Line for HPL

Hot press line for HPL -

The hot press used for HPL is being characterized by high pressure and synchronization of hot pressing and cooling. Machine frame is rigid and stout. Plunger cylinder adopts step seal and YX seal ring. Steam and cold water heat and cool the hot press platens alternatively. Reasonable channel arrangement in press platen gives quick temperature rising and even temperature. Metal hoses connect steam system. Gear and rack type of synchronism ensures active beam mounting steadily. Auto temperature surveying device is provided. Vane pump and high pressure plunger pump with big flow and low noise for hydraulic system match closing time and pressure acceleration speed according to technology process.

The hot press together with loader & unloader and caul returning system forms hot press line for HPL production line.

Specifications of Hot press are as under

Total pressure
KN
28000
Width of platen
MM
1420 x 2700
Thickness of platen
Mm
70
Daylights
 
15
Opening of platen
Mm
100
Diameter of cylinder
Mm
460
Quantity of Cylinder
Nos.
6
Stroke of cylinder
Mm
1500
Oil pressure
MPA
28
Closing time
s
60
Steam pressure
Mpa
1.3
Steam temperature
oC
180
Steam consumption
kg/h
3000
Cooling water
m3/h
6
Power
KW
96
Working height
Mm
900
Size (LxWxH)
Mm
4500 x 3000x9270
Weight
kg
132978

Finished panel size
mm
2440x1220
Daylight
Nos.
15
Opening of platen
mm
170
Diameter of cylinder
mm
180
Stroke of cylinder
mm
2730
Conveying motor power
KW
11
Size (LxWxH)
mm
5650x3900x8200
Weight    Loader
               Unloader
kg
kg
16970
16970

1
Transition conveyors
2
Vaccum sucker
3
Film spreading conveyors
4
Feeding conveyors
5
Transporting conveyors
6
Electric control
7
Loader
8
Hot press
9
Unloader
10
Removing conveyors

For more details, please contact

Goodrich Sugar & Chemical Complex Limited

No. 16, 2nd Main, 2nd Cross,

AECS Layout 3rd Stage,

Sanjaynagar, Bangalore 560 094,

Karnataka, India.
Ph: 0091 - 80 23411400

Fax: 0091 - 80 23410388

Email: rao@goodrichsugar.com

Website: www.goodrichsugar.com

  


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